Tower Crane Rentals and Sales Lancaster - A popular machine within the materials handling family is the crane. These machines may be outfitted with sheaves, a hoist rope, wire ropes or chains. These products allow cranes to hoist materials vertically and transport them horizontally. Cranes make transporting cumbersome loads including machinery, shipping containers and crates much easier.
Freight Transportation
Cranes simplify loading and unloading and moving items. The lifting capacity depends on the model. Cranes deliver a major mechanical advantage, allowing people to lift tremendous amounts of freight. Cranes are popular in a variety of industries and found in many locations.
Specified Use
Jib cranes can be tiny and are suited for cramped and smaller environments including workshops while giant tower cranes can be employed to construct high-rises. There are numerous cranes suited for many different jobs. Some cranes can allow access to tight spaces. Floating crane models may be employed to salvage sunken marine items including ships or used in oil rigs.
Tower Cranes
This type of crane is fixed on a concrete slab to the ground. This unit is often seen mounted to sides of structures to provide superior lifting and height. Commonly used for building residential and commercial tall buildings, the base is attached to the mast which may extend for further reach. The crane is capable of rotating thanks to the mast that connects to the slewing unit. On top of the slewing portion are three parts known as the operator’s cab, the shorter counter-jib and the long horizontal jib.
The main component responsible for carrying the load is the long horizontal jib. The counter-jib creates the counterweight and it may rely on concrete blocks. The jib handles the load to and from the center of the crane. Typically, the operator is found inside of a cab located on top of the tower that is attached to the turntable; however, it can be mounted on the jib alternatively. The operator may rely on a radio remote control apparatus from the ground. The operator relies on electric motors to control wire rope cables in a system of sheaves and control the lifting hook. The sizeable horizontal arm contains the cargo hook along with its’ motor. The operator commonly works together with a rigger to safely hook and unhook loads. Hand signals are an important part of daily safety. The rigger dictates the lifting schedule for the crane and is responsible to ensure all loads and subsequent rigging is safe and reliable.
Truck-Mounted Cranes
Truck-mounted cranes feature two parts known as the carrier and the boom. These two pieces rely on a turntable to attach them and allow the upper portion to swing from side to side. Updated hydraulic truck cranes are typically single-engine units. The same engine is responsible for providing power to the crane and the undercarriage. Hydraulics are responsible for providing power to the upper via the turntable from the pump mounted on the lower portion. Back in the day, older models of hydraulic crane trucks often had two engines. One engine allowed the crane to be pulled down the road while the other engine controlled the hydraulic pump for the jacks and outriggers. There are operators who would rather run the older two-engine models due to the frequent turntable leaks that often occur in some of the newer designs.
Cranes often need to travel on roads to different locations, eliminating the need for industrial transportation unless there are size and weight restrictions. Local transportation laws are in place. Larger machines may have trailers to distribute the load over a variety of axles. Some models can be disassembled to meet specific requirements. A crane will often be followed by another truck containing the counterweights that are disassembled for travel.
Outriggers & Stability
Outriggers are extended horizontally from the chassis of the crane. Vertical stability is achieved by the outriggers to keep the machine level while completing hoisting and stationary applications. Some truck crane units can travel at slow speeds even while carrying a suspended load. Extra care is taken to make sure the load does not swing side to side from the travel direction. The stiffness of the chassis suspension delivers most of the anti-tipping aspect. Counterweights can be moved and adjusted on certain models to enhance stabilization even more than what the outriggers deliver. Suspended loads are among the most stable due to the majority of the crane’s weight acting as a counterweight. Safeguards are in place electronically to monitor the maximum safe loads for traveling speeds and stationary work.
Overhead and Bridge Cranes
An overhead crane is a kind of crane commonly called a bridge crane. This mechanism features a crane with a hook-and-line mechanism and horizontal beam that is designed to run along rails that are spaced widely. These cranes are similar to a gantry crane and are often found in long factory buildings and attach to rails that run down two long walls. Overhead cranes may feature single or double beam construction and may use regular steel or complex box girder beams. Some overhead cranes have the capacity to be operated with a control pendant. Areas that need heavy lifting around ten tons or more can rely on a double girder bridge. The box girder design creates a system featuring higher system integrity with a lower deadweight. Cargo can be lifted with a hoist and the trolley that can travel along the bridge along with the bridge component covered by the crane.
The manufacturing process of the steel industry utilizes cranes frequently. Steel is typically handled by an overhead crane until it leaves the factory as a finished piece. From raw materials to pouring hot steel and moving finished product, overhead cranes handle steel at every stage. Steel items are moved onto trucks via overhead cranes. Metal fabricators and stampers and the automobile industry rely on these machines.
Pulp & Paper Mills
Pulp mill maintenance commonly relies on bridge cranes. They are responsible for removing items including heavy press rolls. Paper machines rely on bridge cranes during construction to install massive equipment including cast iron paper drying drums and other heavy apparatus.
Loader Crane
Electrically powered with an articulated arm attached to a trailer or a truck and specified for unloading and loading, the loader crane consists of many jointed components that enable the machine to be folded into a small space between uses. Telescoping sections are popular. There are models that have the ability to stow or load themselves without any operator instruction. To complete viewing access of the load, the operator must move around the vehicle. Hydraulic controls that are mounted on the crane may work with a portable cabled control system and a radio-linked system.
Gantry Crane
A gantry crane features a hoist located on a trolley running horizontally along rails, often fitted on two beams or a single beam or in a fixed machinery house. The crane frame is supported on a gantry system with equalized beams and wheels that run on the gantry rail, usually perpendicular to the trolley travel direction. These cranes come in all sizes, and some can move very heavy loads, particularly the extremely large examples used in shipyards or industrial installations.
Tower Cranes PDF