Forklift Battery Charging and Safe Installation
Forklift batteries are quite large and are extremely pricey pieces of equipment. They weigh thousands of pounds. The job of installing and charging these batteries is something which must be really planned out ahead of time in order to make certain that these procedures are able to be completed properly and safely. Maintaining a sound charging procedure and correct handling can really increase the regular lifespan of a battery.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20 percent capacity. By charging the battery when it is higher than 20 percent, the lifespan of the battery can actually be shortened. On approximately each 5th charge cycle, the charger must be set on the weekend or equalize setting, depending on which model of charger you are utilizing.
The charging cycle must never be interrupted. As soon as the charge cycle is complete, you should avoid using the battery for a few hours. By practicing these procedures, you could help make sure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error that can inadvertently cause damage to both the charger and the forklift. It is also very important that the amperage of the battery should match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This will shorten the battery life significantly and could even prevent the charger from being able to activate. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician must be called in order to re-set the charger prior to charge being able to begin.